Tried numerous times to get it fixed under "warranty" but to no avail. I finally gave up and it sat languishing for years. Then in December last year I decided it had sat enough, and asked my friend if he could fix it? He planned to reline the chamber, but discovered the liner was crooked, and was .012" off center at the chamber end, and couldn't be saved easily. So we decided a rebarrel was the only good fix.
I got the "parts" back early this week, and began the process of filing, and sanding the flats of the new Green Mountain .40 caliber #4 weight barrel. We left this barrel at 34" to make a better long-range rifle, and chambered it in .40-65 instead of the original caliber, as I've got a huge supply of .40-65 brass.
I polished out the barrel, and then gave it about 5 coats of rust blue before boiling it. Reassembled it yesterday, and then bedded the old forearm as even the #4 weight barrel was still slightly smaller than the original Remington barrel! After the bedding cured I assembled the Hepburn, and gave the barrel and stocks a coat of gun wax, and buffed it. I didn't want to restore the stocks or action, as both have a nice patina, and I like the look. The gun had original long-range tang sight, and a windage globe of unknown origin? I thought it might be a Lyman globe, but can't find anything like it in Stroebel's or Rowe's old gun sight books, so not sure?





Hope to get some ammo loaded up this weekend, and get to the range next week for testing!